In order to establish the Factory EMS and to be effective, it is necessary to conduct field diagnosis and energy consulting first, to investigate and determine the current level and target level, to draw up the tasks to achieve energy saving and efficiency improvement, and then you should do the business.
Plant Energy Diagnosis Process
- Promotion phase
- Tasks
- Outputs
- Duration
- Diagnostic Consulting
-
- Level diagnosis, problem determination
- Cause Analysis
- Solving the problem
- Execution priority
-
- Diagnostic results
- Cause and solution suggest
- Mid- to long-term plan
- 2 ~ 3 Month
- Master Plan
-
- Big Picture (implementation figure)
- Detailed plan / expectation effect
- How to do it / Budgeting
- Action Plan / Create RFP
-
- Basic design
- Performance plan (budget)
- RFP (Purchase Request)
- 3 ~ 5 Month
- Perform this project
-
- Infra System construction
- Development and construction of FEMS
- Establish enterprise-wide energy management system using Big Data
-
- System facilities improvement
- Effect management plan
- 1 ~ 1.5 Year
< Field Diagnostic Process >
Expected effect of field energy diagnosis
- Field Diagnostic Details
-
Step1
• Understand the status of energy usage and facilities
• Identify energy usage patterns and the status of production and operation of facilities
• Mutual consultation and exchange of information on the schedule of the on-site diagnosis, various data and diagnosis support items,
-
Step2
• Detailed understanding of energy usage by facility
• Detailed planning of energy diagnosis
• Performing field-oriented diagnosis by measuring equipment
• Checking the energy operation system
• Identify of operation performance and operation status for each facility
• Identify energy loss factors and draw up improvement plans
• Investment economic analysis of the proposed improvement measures
• Checking the implementation status of energy management standards
-
Step3
• Detailed analysis of improvement plans in field diagnosis
• Acquire applicable new technology and reference materials
• Suggest reasonable energy use model
• Improve efficiency and improve measures for each facility
• Submit diagnostic reports within the agreed period
- Expected Effect
-
Administration Part
- Build GHG inventory and reduce greenhouse gas emissions
- Provide means to respond to target management and emission management
- Reduction of cost and improvement of unit cost through energy saving
- Reduce energy consumption rate by motivating energy saving
- Promotion of reduction of greenhouse gases and saving minds
Equipment & Technology Part
- Prevention of energy loss by operation optimization
- Improve energy intensity and reduce environmental burden
- Stabilization of production facilities by energy optimization
- Comprehensive operation rationalization system of production and utility facilities
- Activation of self-saving activities through systematization of data information